Layered Process Audit (LPA) Software

Layered Process Audit Software

LPA software allows you to manage the audits at multiple levels within a company. Layers, frequency, auditors, and checklists can be defined in LPA software setup. Based on this information, layered process audits are scheduled by LPA software.

Layered Process Audit is a form of internal audits that focus on the critical manufacturing processes. Multiple levels of organizational personnel, including top management, can perform these audits.

Users can define the layers, frequency, duration, the number of auditors involved, whether they need an approver, and create checklists defining machines and production lines.

Layered Process Audit software is compliant with the following standards:

  • IATF 16949
  • CQI–8
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Features and Benefits (LPA Software)

LPA Schedule

  • LPA software generates Audit schedules for different periods of time and for different layers. Different Layers are configurable to your business need from Operators, Supervisors to Plant Managers or Top Management.

Checklist

  • LPA audit software allows you to create, import and manage LPA audit checklist for all layers. Software can be configured to randomize Checklist and Checkpoints.

Mobility

  • Conduct audits on the go using mobile apps available on Google Play Store (Android) and Apple’s App (iOS) Store.

Offline Audits

  • Conduct audits in places where you don't have a network, and sync up when Wi-Fi/Network becomes available.

Business Intelligence

  • Auto-generate LPA reports and create additional KPIs seamlessly using drag-and-drop..

Problem Solving

  • For NC management, LPA software makes available different structured approaches for problem solving like 8D report, CAR, etc.

Notifications

  • LPA software allows emails, notifications, and remainders for the entire workflow.
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Use Cases

  • LPA management by Mobility: Implement the mobile app for LPA. Users can access the scheduled audits directly from shop floors on the go, even in offline mode, ensuring flexibility and enabling real-time data collection. LPA is available in Google Play Store (Android), Apple App Store (iOS).
  • Saving resources: Using LPA software you’ll save resources through improved efficiency and well-structured implemented process. By resources, we mean all the things involved in the process to achieve the desired results. The EWQIMS system reduced the time needed to schedule, perform and close an audit and the paper usage by 100%.
  • Management of all LPAs: Using LPA software can be configured different layers for different levels and different frequencies. Specific checklists can be defined for each layer and software can be configured to randomize Checklist and Checkpoints. The Audit Scheduling feature allows you to create and assign schedules for each defined layer. Once scheduled, notifications can be defined to remind users to perform these tasks in a timely manner.

Use Cases

  • Real-time reporting: The various reports updated in real time allows managers to plan future improvements based on the reporting tool built into the software, supported by the easy-to-use dashboard.
  • Customizable & Flexible: The audit planning feature is highly customizable and flexible, allowing you to tailor it to your specific needs. Once all the details for each layer, frequency, auditors and checklists are configured in the system, the planner will be able to select the period for which he plans the audits and the system will automatically plan the LPA audits for that period. The planning can be saved as a template and used for the next period.

FAQs

Using LPA EWQIMS software, can be configured different “layers” of auditors, including staff and employees. Specific checklists can be defined for each layer and software can be configured to randomize Checklist and Checkpoints for each layer.

Using LPA software, you’ll save resources by improving the efficiency and having a well-structured implemented process. By resources, we mean all the things involved in the process to achieve the desired results. The EWQIMS system reduced the time needed to schedule, perform and close an audit and the paper usage by 100%.

It’s an effective way to improve quality and prevent defects, by identifying potential problems early on, LPAs can help save time and money in the long run

Once you have created the processes, layers the necessary documentation, you can begin scheduling LPAs. The audit planning feature is highly customizable and flexible, allowing you to tailor it to your specific needs. Based on the setup, the system will automatically plan the LPA audits for a specific period and specific layer.

LPA software is developed based on CQI 8 standard and is compliant with other standards.

The reporting tool built into the EWQIMS software, supported by the easy-to-use dashboard allow to have real – time reporting for a single site or multi - sites that will help you evaluate your audit program and keep track of issues.

Having EWQIMS software, Users can access the scheduled audits directly from shop floors on the go, even in offline mode, ensuring flexibility and enabling real-time data collection. LPA is available in Google Play Store (Android), Apple App Store (iOS).

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