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Enterprise FMEA Software Solution

It’s been roughly 80 years since FMEAs were first introduced, and since then, they have evolved extensively over time. FMEAs are a critical step-by-step approach used to identify possible failures in design, manufacturing, process, product & services. Today, FMEAs are widely used in various and varied industries. FMEAs are one of the many tools used to discover failures at their earliest stages in design and manufacturing.

Recently many OEMs like Ford and BMW are requesting Suppliers to use FMEA Software. The Ford Customer Specific Requirements release, effective Jan 3, 2022, has made it official for automotive suppliers to use FMEA software, if they have not already begun doing so.

Ford CSR States

“Suppliers shall use FMEA software which ensures the alignment of the Foundation FMEA, Part FMEA, control plan, and other applicable documents.”

DEADLINES:
  • JULY 1ST 2022 FOR FOUNDATION FMEAS
  • DECEMBER 31ST FOR MANUFACTURING FMEAS

GOOD NEWS! WE HAVE THE SOLUTION

Omnex is proud to announce our integrated FMEA solution.

AQuA Pro is the first Advanced Product Quality Planning (APQP) software released in the mid-1980s. AQuA Pro is part of the Enterprise New Product Development Platform. AQuA Pro is a time-tested and proven solution that is a web-based database management application that creates, maintains, analyzes, and organises APQP, PPAP, and other product realization documentation.

Key Features Available as Cloud and On-Premises Solutions

  • Design & Development of Foundation/Core/Family FMEAs.
  • Develop DFMEA, DRBFM, Test Plans/ DVP&R.
  • Develop Process Flow, PFMEA, Control Plans, and Work Instructions by Product and Process Families.
  • The first Software available to support Multi-Point Failure FMEA.
  • Linked Multi-point Failure, FMEDA, FTA.
  • Integration with CAD/Ballooning Software.
  • Jumpstart implementation by Importing FMEAs/Control Plans.
  • FMEA Formats available:AIAG 4th Edition, AIAG VDA FMEA, SAE J1739.
  • Powerful Design Tools like Block/Boundary Diagram, P-Diagram, Interface Matrix, Interface Function Matrix/Correlation Matrix.
  • Support Customer-specific format development.
  • Problem Solving (8D/CAR/Other Problem-solving Techniques)  D/P FMEA Linkages.
  • Facilitates Reverse FMEA.
  • Powered with Business Intelligence Dashboards on FMEAs, DVPRs and more.
Key Elements
Automatic Linkage between foundation to part FMEA
Automatic Linkage between part DFMEA, PFMEA, Control Plan and other documents
Visual structure (AIAG/VDA)
Visual structure includes prevention and detection controls
Include AIAG/VDA Seven Step Process
Web based or central data base instead of local copies on laptops
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webinar icon Webinars

How AI can revolutionize FMEA Development

Speakers:

Chad Kymal, Antony John

Watch Recording
Implementing Linked DFMEAs, and FTAs with EwQIMS

Speakers:

Mary Rowzee, Nikhil Unnikrishnan

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Innovating on the FMEA with Artificial Intelligence

Speakers:

Chad Kymal, Antony John

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SAE/OMNEX Webinar: Software Solutions for Integrated FMEA, Problem Solving, and MSA

Speakers:

Antony John

Watch Recording
Ford made it official - Ford CSR Update Automotive Suppliers should use FMEA Software

Speakers:

Chad Kymal, Antony John, Gregory Gruska, Nikhil Unnikrishnan

Watch Recording
AIAG-VDA PFMEA

With One Of The Writers Of The AIAG-VDA FMEA Handbook

Speakers:

Mary Rowzee

Watch Recording
Develop AIAG & VDA FMEAs with 50% Effort

Speakers:

Mary Rowzee

Watch Recording
From Drudgery to the Effective Use of Design and Process FMEAs

Speakers:

Dave Watkins

Watch Recording

Whitepapers icon Whitepapers

The AIAG-VDA FMEA Process and Approach

By

Mary Rowzee

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Case Studies Icon Case Studies

APQP/PPAP Documentation Solution for a Leading Tier-1 Automotive Supplier
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Digital Transformation of Enterprise Quality Management Solution for a Leading Tier-1 Automotive Supplier
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Training icon Training

AIAG VDA FMEA
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Reverse Failure Mode and Effect Analysis - RFMEA
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WORLD’S FIRST FMEA SOFTWARE WITH MULTI-POINT FAILURES INTEGRATED WITH FUNCTIONAL SAFETY, FMEDA AND FTA
  • Robust and tested APQP, FMEA, and Core Tools Solution to Digitalize New Product Development/APQP.
  • Deploy Design FMEA, Process flows, PFMEA, Control Plans, and Critical indicators to the shop floor.
  • Ability to handle multiple FMEA and Control Plan formats, including AIAG VDA FMEA and SAE J 1739.

Benefits

  • The only software in the market with Multi-point Failures, Linking with DVPR, FMEDA & FTA.
  • Prepare for the future with the “V Model”, Requirements Management, Software Life Cycle (ASPICE), Functional Safety, and Cybersecurity.
  • Drive Zero Defect Culture – with Lessons Learnt, Best Practices and focus on Defect Prevention instead of Detection.
Operational Efficiency

Operational Efficiency:

  • 50-70% reduction in time and effort for APQP PPAP Documentation.
  • 90% reduction in time and effort for the reuse of best-in-class Design & Process documentation.
  • 100% compliance to customer-specific formats.
  • 50% reduction in managing change Control Processes.
  • Knowledge Management and Best practices.
  • 20% savings on Communication management.

The Enterprise FMEA Software Solution is part of the Fully Integrated

Enterprise NPI/APQP Software Platform
Integrated Management Systems Software

An Integrated Platform to Develop and Manage:

  • APQP/New Product Development Project Management.
  • Requirements Management.
  • APQP PPAP Documentation (DFMEA /PFMEA, Control Plan).
  • Inspection Control & Management.
  • Gages, Calibration & MSA Management.
  • Corrective and Preventive Management (CAPA).
  • KPI Management, & Document Management.
NPD APQP software Solution