Empowering PPAP reviews using Artificial Intelligence

Revolutionizing PPAP Reviews with Artificial Intelligence

Presented by Antony John, VP – Global Operations, Omnex Systems

The First AI-Powered PPAP Reviewer

Omnex Systems introduces the world’s first PPAP Reviewer powered by Artificial Intelligence, transforming how organizations approach Production Part Approval Process (PPAP) reviews. By leveraging cutting-edge AI, machine learning, and deep learning technologies, we eliminate inefficiencies and enable smarter, faster, and more accurate quality management.

Learn how Antony John demonstrates the revolutionary AI-powered PPAP Reviewer in action. Watch how this tool transforms manual reviews into a fully automated, data-driven process, showcasing its ability to detect errors, ensure consistency, and generate actionable insights.

Highlights from the Session

Key Challenges in Traditional PPAP Reviews

• Manual Drudgery: Traditional PPAP reviews consume significant time and effort, often requiring over 20 full-time personnel annually for tier-one organizations.
• Data Invisibility: PPAPs are treated as documents rather than rich data sources, limiting insights and analytical capabilities.
• Industry Disruptions: Rapid advancements like autonomous vehicles, hybrid systems, and a tech-savvy millennial workforce demand innovative solutions.
• Siloed Processes: Lack of integrated digital workflows creates inefficiencies across APQP and PPAP project tracking.

The Omnex O-BOT Advantage

Smarter PPAP Reviews

Omnex O-BOT uses AI to process, analyze, and review PPAPs with unmatched accuracy:

• Internal Reviews: Validate PPAPs before sending them to customers.
• Supplier Reviews: Streamline reviews of supplier-submitted PPAPs.
• Automated Reports: Generate detailed reports using 300+ pre-loaded rules, tailored for consistency and accuracy.

Key Features:

• Pre-loaded with 200+ configurable rules for FMEA, Control Plans, and Process Flow Diagrams.
• Real-time detection of inconsistencies and missing information.
• Dashboards and reports for complete visibility.
• Support for dynamic rule creation to align with your unique needs.
• Training mechanisms for continuous improvement and adaptation to new standards.

Benefits of AI in PPAP Reviews:

• Speed & Efficiency: Complete reviews in minutes, not hours, saving resources and time.
• Enhanced Accuracy: Reduce errors through intelligent automation.
• Cost Savings: Minimize review costs and prevent costly product failures.
• Data-Driven Insights: Transform static documents into a powerful data bank for actionable insights.
• 100% Coverage: Go beyond sampling to achieve comprehensive reviews.

Our AI system continuously evolves with your organization’s needs. From adapting to new industry standards to leveraging historical data for enhanced predictions, Omnex ensures that your quality processes stay ahead of the curve.